Açıklama
● This production line, created through the integrated operation of the FW-440 Four-Corner Welding Machine, FPC-182 Cooling Station, FC-312 Fast Turning Robot, and FC-570 CNC Corner Cleaning Machine, provides full computer-assisted control at every stage of the manufacturing process.
● All operations, from frame welding to the delivery of cleaned frames, are monitored and managed by the automation system, ensuring both speed and precision throughout the process.
● While the Four-Corner Welding Machine begins welding a new frame, the FC-570 CNC Corner Cleaning Machine can simultaneously start cleaning the previously welded frame. This parallel operation ensures high efficiency and workflow continuity across the production line.
● With its servo motor-driven turning robot, frames are rotated precisely and steadily, and corner positioning is performed automatically.
● Profile recognition data is automatically transferred from the welding machine, while hardened rack and pinion gear systems and backlash-free reducers are used on all axes to ensure high precision and durability. This technical design guarantees long-lasting and reliable mechanical performance.
● The line supports remote service connection and is fully integrated into the automation system, allowing for efficient fault detection and troubleshooting.
● Wireless network connectivity, USB data transfer, and automatic backup capabilities reflect a technological infrastructure designed to meet modern industrial standards.
● Additionally, all rails and moving transmission systems are specially coated against corrosion, enhancing the system’s resistance to environmental factors.
● FPC-182 Cooling Station
The FPC-182 Cooling Station is designed to ensure the necessary cooling process for welded profiles before the corner cleaning stage. After welding, profiles are transferred to this station, where they are held for a specific time to allow controlled cooling of their surfaces and welded joints. This intermediate step enhances both production efficiency and product quality by preserving the structural integrity of the material and ensuring optimal cleaning precision in the following stage.
The cooling time is automatically managed by a computer-assisted control system integrated with the welding machine. This system determines the specific cooling time required for each profile and optimizes the station’s operation cycle. Through this automation, human error is minimized, and a continuous workflow is maintained along the production line.
● FC-312 Fast Turning Robot
The FC-312 Fast Turning Robot is designed to optimize workflow within the production line by operating in full integration with the FC-570 CNC Corner Cleaning Machine. It automatically transfers welded frames to the corner cleaning machine, orienting the frame so that the corners to be cleaned are properly positioned. The robot rotates the frame automatically through all four corners, eliminating the need for manual intervention. As a result, the process becomes faster, more organized, and error-free.
This integrated configuration ensures high efficiency and seamless operation across the production line. The robot’s precise motion capability guarantees that each frame is accurately positioned for cleaning, reducing cycle times and supporting consistent product quality.
orner Cleaning Machine. It automatically transfers welded frames to the corner cleaning machine, orienting the frame so that the corners to be cleaned are properly positioned. The robot rotates the frame automatically through all four corners, eliminating the need for manual intervention. As a result, the process becomes faster, more organized, and error-free.
This integrated configuration ensures high efficiency and seamless operation across the production line. The robot’s precise motion capability guarantees that each frame is accurately positioned for cleaning, reducing cycle times and supporting consistent product quality.
Technical Specifications
●Electrical Rating: 400 V, 3 ~ 50-60 Hz
●Total Power: 15 kW, 40 A
●Saw Blade Diameter: Ø250 mm
●Minimum Frame Size: 390 mm x 410 mm
●Max Profile Height: 200 mm
●Min Profile Height: 40 mm
●Max Profile Width: 120 mm
●Air Pressure: 6-8 Bar
●Air Consumption: 94 lt. / dk.
●Line Height: 1.985 mm
●Line Length: 13.000 mm
●Line Width: 5.250 mm
●Total Line Weight: 2.950 kg
